Production

Tengizchevroil is a leading company that produces oil, gas and associated products that fuels the modern economy. Our history is closely interlinked with the rise of an independent Kazakhstan.

production-icon

Complex Technology Line – KTL

Tengizchevroil inherited an oil and gas separation plant when it took over operations at Tengiz in 1993. This first generation of the Tengiz plant is ...

Read more

Complex Technology Line – KTL

Tengizchevroil inherited an oil and gas separation plant when it took over operations at Tengiz in 1993. This first generation of the Tengiz plant is called the KTLs (Russian for Complex Technology Lines). TCO has invested in expanding and improving the KTLs over the life of the operation. Today, the KTLs consist of five oil and gas processing trains and are now significantly more efficient and environmentally friendly. Started up in 1991, KTL-1 consists of two trains and has the capacity of around 7,000 tons per day per train. KTL-2, which also has two trains with the same capacity was successfully completed and started up in 1996. Last KTL train 5 was put on production in 2001 along with first oil from Korolev field. The capacity of train 5 is around 11-12,000 tons, per day.

Complex-Technology-Line

Second Generation Plant – SGP

TCO's production capacity has risen with the commissioning of the Second-Generation Expansion Project in 2008, which includes the Second Generation Pl...

Read more

Second Generation Plant – SGP

TCO's production capacity has risen with the commissioning of the Second-Generation Expansion Project in 2008, which includes the Second Generation Plant (SGP) and Sour Gas Injection (SGI) facilities. This expansion allowed TCO not only to double oil production in Tengiz, but also to improve the environmental performance and increase production efficiency. TCO completed the expansion in the third quarter of 2008, which brought daily capacity to 75,000 metric tons (600,000 barrels) of crude oil and 22 million cubic meters (750 million standard cubic feet) of gas. SGP stabilizes and sweetens crude oil, as well as separates and processes natural gas into gas products and elemental sulfur. SGP is the largest single sour crude processing train in the world.

SGP

Sour Gas Injection – SGI

SGI re-injects one third of produced sour gas back into the Tengiz reservoir at very high pressures to maintain reservoir pressure. The injection comp...

Read more

Sour Gas Injection – SGI

SGI re-injects one third of produced sour gas back into the Tengiz reservoir at very high pressures to maintain reservoir pressure. The injection compressor is like no other compressor in the world and represents the state of the art in sour gas injection technology. SGI enables about 25% of total TCO oil production as well as pressure maintenance to reservoir.

SGI

Tengizchevroil produces liquefied petroleum gas (LPG), dry gas and sulfur in addition to crude oil.

Products

Safety

TCO maintains a leading position in the field of industrial safety in terms of such standard indicators as lost working days incidents and the rate of reported incidents.

production_security

Safety

TCO continues to achieve industry-leading safety results in standard industrial safety measurements such as Serious Incidents and Total Recordable Incidents.

Emergency Response And Oil Spill Readiness

Tengizchevroil meets the highest standards of Product Stewardship practices through managing safe transportation and quality control for its sales....

Read more

Emergency Response and Oil Spill Readiness

Tengizchevroil meets the highest standards of Product Stewardship practices through managing safe transportation and quality control for its sales. A dedicated team of professionals focus on assessment and mitigation of potential health, environmental, safety, and quality risks for the entire product life cycle. This team promotes use of industry product stewardship best practices with customers and service providers through safety and technical audits. The Caspian Pipeline Consortium (CPC) is the primary route for TCO’s oil production. The 1,500 km long pipeline connects TCO’s Tengiz field to CPC’s terminal on the Black Sea.TCO also maintains contingent pipeline access to the Baltic Pipeline System and rail access to an oil terminal in Odessa, Ukraine. All LPG and sulfur shipments are delivered to customers and terminals via rail transportation routes.

operations5

Working safely is a TCO core value and everyone's responsibility

In 2021, TCO employees and contractors worked over 123 million man-hours with 10 Days Away from Work incidents...

Read more

Working safely is a TCO core value and everyone’s responsibility

In 2021, TCO employees and contractors worked over 123 million man-hours with 10 Days Away from Work incidents. While this is solid performance, TCO strives for zero workplace injuries and is continuously working to improve in this area. Living this commitment will ensure success in fatality prevention and process safety, the two cornerstones to incident-free construction and operations.

Working-safely-TCO-core-value

Actions to prevent COVID-19 spread

TCO stays vigilant, acts responsibly and is cautious about the health and hygiene of each person and uses preventive measures to keep the workforce safe...

Read more

Actions to prevent COVID-19 spread

TCO stays vigilant, acts responsibly and is cautious about the health and hygiene of each person and uses preventive measures to keep the workforce safe. We continue to record additional DAFW/ Medical cases associated with COVID-19 outbreak. In 2022, TCO started to return to the workplaces keeping the Rotational, 5/2 and Hybrid Working methods.

Actions-prevent-COVID-19-spread

01

Occupational Health and Safety Management Process

02

Process Scope

03

Working with TCO as a Business Partner

04

Protection of people

01

Occupational Health and Safety Management Process

The Contractor Health, Environment and Safety Management Process establishes clear accountabilities, ensures active engagement of contractors, and provides a consistent CHESM program to eliminate health, safety and environment (HSE) incidents and injuries involving contractors.

02

Process Scope

The requirements and activities included in CHESM process are focused on defining TCO expectations regarding contractor HSE performance, the qualification of contractors and the monitoring of contractor performance against expectations.

03

Working with TCO as a Business Partner

Contractors involved in activities presenting risks to workforce and process safety are subject to CHESM Qualification to evaluate HSE Management Systems and ensure adequate safeguards are in place and functioning before starting work at TCO Facilities.

04

Protection of people

TCO's work is guided by two key principles: do it safely or not at all and there is always time to do it right. Every employee of TCO and its Business Partner companies is responsible for making sure that work can be safely started. Each person has the right to temporarily suspend or completely stop any work if unsafe behavior or conditions are observed. The TCO Safe Work Practices Management Group, together with other teams, ensure that Occupational Safety and Health (OSH) guidelines and procedures are continuously implemented and maintained.

TCO News

All TCO News

Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan visited the Tengiz field

Nov 11, 2024, 12:34 PM by Nurtay Nudiyev
Tengizchevroil (TCO) hosted at its headquarters, a round table discussion organized by the KAZENERGY Association, on regulatory issues in the field of ecology in the oil and gas sector. It was attended by the Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan (RoK) Zhomart Aliyev, heads and specialists of the Committee for Environmental Regulation and Control of the Ministry of Ecology and Natural Resources of the Republic of Kazakhstan, as well as representatives of oil and gas producing and oil and gas refining enterprises-members of the Association.

Tengizchevroil (TCO) hosted at its headquarters, a round table discussion organized by the KAZENERGY Association, on regulatory issues in the field of ecology in the oil and gas sector. It was attended by the Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan (RoK) Zhomart Aliyev, heads and specialists of the Committee for Environmental Regulation and Control of the Ministry of Ecology and Natural Resources of the Republic of Kazakhstan, as well as representatives of oil and gas producing and oil and gas refining enterprises-members of the Association.

“I would like to thank all the organizers of this event. Our joint efforts will help us in our further work on improvement. I would like to note that the work of the round table is an ideal platform for constructive dialog,” said Vice-Minister Zhomart Aliyev.

Along with the discussion of topical issues, oil and gas companies shared their environmental achievements. For example, Tengizchevroil reduced the intensity of air emissions by 76% compared to 2000, which is the lowest level in the company's history. Tengizchevroil’s General Director, Kevin Lyon noted that “TCO will continue to place a high priority on the protection of people and the environment, and play its role in supporting Kazakhstan's strategies. We are ready to cooperate with the Ministry of Ecology and Natural Resources to support the implementation of the Environmental Code of the Republic of Kazakhstan. By adhering to our environmental principles and TCO values, we strive to contribute to the overall efforts to create a sustainable future and further economic progress for the next generation.

As part of the roundtable, Vice Minister Zhomart Aliyev visited the Tengiz field, where he familiarized himself with the company's various main environmental facilities including the TengizEcoCenter (CHP), as well as water processing and reuse facilities (WRP and WWTP).

“The main purpose of our trip was, first of all, to exchange experience and get acquainted with the production activities of the largest companies in the oil and gas sector, as well as with the pace of introduction of new technical solutions and the level of implementation of environmental protection measures. We wanted our specialists to familiarize themselves with the production facilities in order to better understand each other in the future. I would like to note that quite a lot of work is being done in the environmental area and the companies we visited are environmentally responsible. And TCO is an example for its business partners and other companies to follow,” Vice Minister Zhomart Aliyev emphasized during his visit to the Tengiz field.

It should be noted that due to effective management practices at Tengiz, up to 51% of waste generated is recycled and reused. The water reuse rate is also one of the best in the industry, with 47% of water reused in the third quarter of 2024. TCO continues to implement water conservation measures by utilizing domestic wastewater and recycling and reusing it for industrial purposes.

Over the past two decades, TCO has been committed to environmental protection principles and effective management systems, continuing to make a significant contribution to nature conservation and sustainable development of the region.

Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan visited the Tengiz field

Nov 11, 2024, 12:34 PM by Nurtay Nudiyev
Tengizchevroil (TCO) hosted at its headquarters, a round table discussion organized by the KAZENERGY Association, on regulatory issues in the field of ecology in the oil and gas sector. It was attended by the Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan (RoK) Zhomart Aliyev, heads and specialists of the Committee for Environmental Regulation and Control of the Ministry of Ecology and Natural Resources of the Republic of Kazakhstan, as well as representatives of oil and gas producing and oil and gas refining enterprises-members of the Association.

Tengizchevroil (TCO) hosted at its headquarters, a round table discussion organized by the KAZENERGY Association, on regulatory issues in the field of ecology in the oil and gas sector. It was attended by the Vice-Minister of Ecology and Natural Resources of the Republic of Kazakhstan (RoK) Zhomart Aliyev, heads and specialists of the Committee for Environmental Regulation and Control of the Ministry of Ecology and Natural Resources of the Republic of Kazakhstan, as well as representatives of oil and gas producing and oil and gas refining enterprises-members of the Association.

“I would like to thank all the organizers of this event. Our joint efforts will help us in our further work on improvement. I would like to note that the work of the round table is an ideal platform for constructive dialog,” said Vice-Minister Zhomart Aliyev.

Along with the discussion of topical issues, oil and gas companies shared their environmental achievements. For example, Tengizchevroil reduced the intensity of air emissions by 76% compared to 2000, which is the lowest level in the company's history. Tengizchevroil’s General Director, Kevin Lyon noted that “TCO will continue to place a high priority on the protection of people and the environment, and play its role in supporting Kazakhstan's strategies. We are ready to cooperate with the Ministry of Ecology and Natural Resources to support the implementation of the Environmental Code of the Republic of Kazakhstan. By adhering to our environmental principles and TCO values, we strive to contribute to the overall efforts to create a sustainable future and further economic progress for the next generation.

As part of the roundtable, Vice Minister Zhomart Aliyev visited the Tengiz field, where he familiarized himself with the company's various main environmental facilities including the TengizEcoCenter (CHP), as well as water processing and reuse facilities (WRP and WWTP).

“The main purpose of our trip was, first of all, to exchange experience and get acquainted with the production activities of the largest companies in the oil and gas sector, as well as with the pace of introduction of new technical solutions and the level of implementation of environmental protection measures. We wanted our specialists to familiarize themselves with the production facilities in order to better understand each other in the future. I would like to note that quite a lot of work is being done in the environmental area and the companies we visited are environmentally responsible. And TCO is an example for its business partners and other companies to follow,” Vice Minister Zhomart Aliyev emphasized during his visit to the Tengiz field.

It should be noted that due to effective management practices at Tengiz, up to 51% of waste generated is recycled and reused. The water reuse rate is also one of the best in the industry, with 47% of water reused in the third quarter of 2024. TCO continues to implement water conservation measures by utilizing domestic wastewater and recycling and reusing it for industrial purposes.

Over the past two decades, TCO has been committed to environmental protection principles and effective management systems, continuing to make a significant contribution to nature conservation and sustainable development of the region.