Production

Tengizchevroil is a leading company that produces oil, gas and associated products that fuels the modern economy. Our history is closely interlinked with the rise of an independent Kazakhstan.

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Complex Technology Line – KTL

Tengizchevroil inherited an oil and gas separation plant when it took over operations at Tengiz in 1993. This first generation of the Tengiz plant is ...

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Complex Technology Line – KTL

Tengizchevroil inherited an oil and gas separation plant when it took over operations at Tengiz in 1993. This first generation of the Tengiz plant is called the KTLs (Russian for Complex Technology Lines). TCO has invested in expanding and improving the KTLs over the life of the operation. Today, the KTLs consist of five oil and gas processing trains and are now significantly more efficient and environmentally friendly. Started up in 1991, KTL-1 consists of two trains and has the capacity of around 7,000 tons per day per train. KTL-2, which also has two trains with the same capacity was successfully completed and started up in 1996. Last KTL train 5 was put on production in 2001 along with first oil from Korolev field. The capacity of train 5 is around 11-12,000 tons, per day.

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Second Generation Plant – SGP

TCO's production capacity has risen with the commissioning of the Second-Generation Expansion Project in 2008, which includes the Second Generation Pl...

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Second Generation Plant – SGP

TCO's production capacity has risen with the commissioning of the Second-Generation Expansion Project in 2008, which includes the Second Generation Plant (SGP) and Sour Gas Injection (SGI) facilities. This expansion allowed TCO not only to double oil production in Tengiz, but also to improve the environmental performance and increase production efficiency. TCO completed the expansion in the third quarter of 2008, which brought daily capacity to 75,000 metric tons (600,000 barrels) of crude oil and 22 million cubic meters (750 million standard cubic feet) of gas. SGP stabilizes and sweetens crude oil, as well as separates and processes natural gas into gas products and elemental sulfur. SGP is the largest single sour crude processing train in the world.

SGP

Sour Gas Injection – SGI

SGI re-injects one third of produced sour gas back into the Tengiz reservoir at very high pressures to maintain reservoir pressure. The injection comp...

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Sour Gas Injection – SGI

SGI re-injects one third of produced sour gas back into the Tengiz reservoir at very high pressures to maintain reservoir pressure. The injection compressor is like no other compressor in the world and represents the state of the art in sour gas injection technology. SGI enables about 25% of total TCO oil production as well as pressure maintenance to reservoir.

SGI

Tengizchevroil produces liquefied petroleum gas (LPG), dry gas and sulfur in addition to crude oil.

Products

Safety

TCO maintains a leading position in the field of industrial safety in terms of such standard indicators as lost working days incidents and the rate of reported incidents.

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Safety

TCO continues to achieve industry-leading safety results in standard industrial safety measurements such as Serious Incidents and Total Recordable Incidents.

Emergency Response And Oil Spill Readiness

Tengizchevroil meets the highest standards of Product Stewardship practices through managing safe transportation and quality control for its sales....

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Emergency Response and Oil Spill Readiness

Tengizchevroil meets the highest standards of Product Stewardship practices through managing safe transportation and quality control for its sales. A dedicated team of professionals focus on assessment and mitigation of potential health, environmental, safety, and quality risks for the entire product life cycle. This team promotes use of industry product stewardship best practices with customers and service providers through safety and technical audits. The Caspian Pipeline Consortium (CPC) is the primary route for TCO’s oil production. The 1,500 km long pipeline connects TCO’s Tengiz field to CPC’s terminal on the Black Sea.TCO also maintains contingent pipeline access to the Baltic Pipeline System and rail access to an oil terminal in Odessa, Ukraine. All LPG and sulfur shipments are delivered to customers and terminals via rail transportation routes.

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Working safely is a TCO core value and everyone's responsibility

In 2021, TCO employees and contractors worked over 123 million man-hours with 10 Days Away from Work incidents...

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Working safely is a TCO core value and everyone’s responsibility

In 2021, TCO employees and contractors worked over 123 million man-hours with 10 Days Away from Work incidents. While this is solid performance, TCO strives for zero workplace injuries and is continuously working to improve in this area. Living this commitment will ensure success in fatality prevention and process safety, the two cornerstones to incident-free construction and operations.

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Actions to prevent COVID-19 spread

TCO stays vigilant, acts responsibly and is cautious about the health and hygiene of each person and uses preventive measures to keep the workforce safe...

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Actions to prevent COVID-19 spread

TCO stays vigilant, acts responsibly and is cautious about the health and hygiene of each person and uses preventive measures to keep the workforce safe. We continue to record additional DAFW/ Medical cases associated with COVID-19 outbreak. In 2022, TCO started to return to the workplaces keeping the Rotational, 5/2 and Hybrid Working methods.

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Occupational Health and Safety Management Process

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Process Scope

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Working with TCO as a Business Partner

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Protection of people

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Occupational Health and Safety Management Process

The Contractor Health, Environment and Safety Management Process establishes clear accountabilities, ensures active engagement of contractors, and provides a consistent CHESM program to eliminate health, safety and environment (HSE) incidents and injuries involving contractors.

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Process Scope

The requirements and activities included in CHESM process are focused on defining TCO expectations regarding contractor HSE performance, the qualification of contractors and the monitoring of contractor performance against expectations.

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Working with TCO as a Business Partner

Contractors involved in activities presenting risks to workforce and process safety are subject to CHESM Qualification to evaluate HSE Management Systems and ensure adequate safeguards are in place and functioning before starting work at TCO Facilities.

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Protection of people

TCO's work is guided by two key principles: do it safely or not at all and there is always time to do it right. Every employee of TCO and its Business Partner companies is responsible for making sure that work can be safely started. Each person has the right to temporarily suspend or completely stop any work if unsafe behavior or conditions are observed. The TCO Safe Work Practices Management Group, together with other teams, ensure that Occupational Safety and Health (OSH) guidelines and procedures are continuously implemented and maintained.

TCO News

All TCO News

The head of Atyrau Oblast Ecology Department got acquainted with the environmental conditions in Tengiz

Aug 26, 2025, 10:49 by Zhanar Baizhumash
On August 25, the representatives of Atyrau Oblast Ecology Department visited Tengiz field. The department head, Askar Zhussupov and his colleagues have visited TCO’s key environmental facilities such as Tengiz Eco Center (TEC), Water Treatment and Water Recycling Facilities (WTF/WRF). They have also checked the operation of automated emission monitoring system (AEMS).

On August 25, the representatives of Atyrau Oblast Ecology Department visited Tengiz field. The department head, Askar Zhussupov and his colleagues have visited TCO’s key environmental facilities such as Tengiz Eco Center (TEC), Water Treatment and Water Recycling Facilities (WTF/WRF). They have also checked the operation of automated emission monitoring system (AEMS).

It should be noted that implementation of AEMS was completed in 2024 and now Tengizchevroil (TCO) transmits data from its facilities in real time to the National Data Bank on state of the environment and natural resources.

«Today I familiarized myself with the production activities and environmental facilities of Kazakhstan’s largest oil and gas company – Tengizchevroil. Our delegation visited unique sites equipped with modern technology, such as the WTF/WRF and Tengiz Eco Center. I would like to emphasize that we will continue our joint efforts to minimize risks and protect the environment, » - said Askar Zhussupov, Head of Department.

Tengiz Eco Center – is a modern complex facility designed for effective waste management that results from operations of TCO and its business partners. It is a key facility for receiving, sorting, processing various types of waste and their disposal. TEC has been operating since 2004 and is equipped with modern equipment that allows to bring waste management in accordance with national and international standards. It should be noted that TCO is constantly looking for new ways to reduce the amount of waste and consistently working to reduce the environmental footprint of its production activities.

At TCO, we strive to reduce waste generation and maximize recycling of what has already been generated. By the end of Q2 of 2025, we have recycled and reused 82% of all waste, which represents more than 35 types.”, - noted Nurtas Kenganov, General Manager of Operational Excellence, Health, Safety and Environment department. – We strive to operate reliably and in an environmentally friendly manner, which is one of the main principles of our company. Over the past 20 years, TCO has implemented many projects aimed at reducing its environmental impact”.

Representatives of the Ecology Department also learnt about the work of WTF and WRF, where up to 49% of water is cleaned and reused (according to the results of the first half of 2025). The treated domestic wastewater flows from WTF to water recycling facilities, where it is further treated by reverse osmosis to process water quality standards, meeting the needs of TCO plants.

It should be noted that TCO adheres to the principles of environmental protection and an effective management system. The company is constantly looking for new ways and is consistently working to reduce the environmental footprint of its production activities.

The head of Atyrau Oblast Ecology Department got acquainted with the environmental conditions in Tengiz

Aug 26, 2025, 10:49 by Zhanar Baizhumash
On August 25, the representatives of Atyrau Oblast Ecology Department visited Tengiz field. The department head, Askar Zhussupov and his colleagues have visited TCO’s key environmental facilities such as Tengiz Eco Center (TEC), Water Treatment and Water Recycling Facilities (WTF/WRF). They have also checked the operation of automated emission monitoring system (AEMS).

On August 25, the representatives of Atyrau Oblast Ecology Department visited Tengiz field. The department head, Askar Zhussupov and his colleagues have visited TCO’s key environmental facilities such as Tengiz Eco Center (TEC), Water Treatment and Water Recycling Facilities (WTF/WRF). They have also checked the operation of automated emission monitoring system (AEMS).

It should be noted that implementation of AEMS was completed in 2024 and now Tengizchevroil (TCO) transmits data from its facilities in real time to the National Data Bank on state of the environment and natural resources.

«Today I familiarized myself with the production activities and environmental facilities of Kazakhstan’s largest oil and gas company – Tengizchevroil. Our delegation visited unique sites equipped with modern technology, such as the WTF/WRF and Tengiz Eco Center. I would like to emphasize that we will continue our joint efforts to minimize risks and protect the environment, » - said Askar Zhussupov, Head of Department.

Tengiz Eco Center – is a modern complex facility designed for effective waste management that results from operations of TCO and its business partners. It is a key facility for receiving, sorting, processing various types of waste and their disposal. TEC has been operating since 2004 and is equipped with modern equipment that allows to bring waste management in accordance with national and international standards. It should be noted that TCO is constantly looking for new ways to reduce the amount of waste and consistently working to reduce the environmental footprint of its production activities.

At TCO, we strive to reduce waste generation and maximize recycling of what has already been generated. By the end of Q2 of 2025, we have recycled and reused 82% of all waste, which represents more than 35 types.”, - noted Nurtas Kenganov, General Manager of Operational Excellence, Health, Safety and Environment department. – We strive to operate reliably and in an environmentally friendly manner, which is one of the main principles of our company. Over the past 20 years, TCO has implemented many projects aimed at reducing its environmental impact”.

Representatives of the Ecology Department also learnt about the work of WTF and WRF, where up to 49% of water is cleaned and reused (according to the results of the first half of 2025). The treated domestic wastewater flows from WTF to water recycling facilities, where it is further treated by reverse osmosis to process water quality standards, meeting the needs of TCO plants.

It should be noted that TCO adheres to the principles of environmental protection and an effective management system. The company is constantly looking for new ways and is consistently working to reduce the environmental footprint of its production activities.